MAXIMUM PERFORMANCE FOR YOUR DRY BUILDING MATERIALS AND WET PLASTER!
AUTOMATIONX BATCH SOLUTION FOR YOUR MIXING TOWER
Performance matters! You are building a new mixing tower or your mixing tower is equipped with outdated controls? In both cases, you've come to the right address. In the course of many retrofit projects, we have replaced outdated control systems with our AutomationX batch solution and even in new building projects, our customers value the mechanically independent AutomationX solution. From truck docking to system control to printer data handover during labelling: Our aXMES solution takes care of all processes within your plant.
SILO FILLING
THE RIGHT HOSE ON THE RIGHT PIPE!
Silos are often filled by the truck driver themselves. Mix-ups must not happen under any circumstances. Via barcode or RFID, our solution guarantees that the silo is filled the right way. Linking calibrated truck scales as well as weighing prior to and after filling, we evaluate the precise filling weight. Entering the lot ID allows for the accurate tracing of raw materials all the way into the bag. Sample reset and quality assurance are a matter of course for us.
- Filling process support
- Filling spout monitoring
- Release only when the nozzle has been scanned correctly
- Warning when the filling level is reached
- Reporting of the filling quantity to the ERP system
WAREHOUSE MANAGEMENT
WE ALSO MANAGE PACKED GOODS
Your ERP system doesn’t cover warehouse logistics? We have the right solution for you. We take your ERP system’s delivery note data and organise goods receipt as well as storage of raw materials all the way to their use. We guide employees through the process using smart Android Apps.
- Goods receipt inspection
- Labelling
- Storage
- Provision of raw materials in daily stores
- Goods movement tracking
- Good replenishment requests
- Storage strategies
- Single bay/block storage/automated high-bay warehouse
- Production storage
ORDER PLANNING AND CONTROL
AT THE PUSH OF A BUTTON!
We transfer orders from your ERP system or plan directly in our MES platform.
Splitting orders into production batches is done by our aXBatch module. In the process, we scale them to the right batch size. You simply push start and our software takes care of the rest. We offer many functions such as editing raw material input in ongoing production, incorporating quality steps etc.
- Production plan calculation
- Production plan analysis
- Batch number calculation
- Batch size scaling
- Pre-calculation of order completion
- Target-actual comparison
- Corrections possible at any time
SILO SYSTEM CONTROLS - AXBATCH
PERFORMANCE AND ACCURACY WIN THE DAY!
Our batch system guarantees that raw materials are dosed in the right sequence and at the right quantity. We support parallel and serial processes. The recipe can be transferred by the ERP system or independently stored in our solution. Both are possible.
- Self-optimising dosing
- Dosing tolerance absolute or relative
- Various weight tolerance ranges
- Batch reports
- Dosing analysis reports
- Trend reports for retrograde optimisation
MIXING PROCESS
THE RIGHT PARAMETERS ARE CRUCIAL!
The mixer sequence is part of our process. Either the mixer is fed with parameters or our system takes over the control of the individual steps. In this case, a highly flexible, comprehensible design of the process is guaranteed.
- Control of all conventional mixers
- Request for manual additions
- Instruction steps
- Laboratory checks
- Repetition of steps until laboratory control is repeated
- Recording of each action
TANK FARM FILLING
THROUGHPUT IS IMPORTANT!
Finished paints and lacquers are usually stored in tanks and filled into containers at a later stage. The AutomationX MES System receives filling orders, checks whether sufficient raw material is available and feeds filling systems and labellers with parameters. Our OEE module determines the system speed and detects deviations.
- Linking of machines via standard interfaces
- Recording of reasons for faults
- Quantitative and qualitative recording of rejects
- Determination of KPIs based on system, product and shift
- Clearly laid out graphic display of KPIs
