The layout of our food production solution allows for the step-by-step integration of production supporting and efficiency boosting modules in your operation. Simple operation and meaningful analyses are the focus here.

Goods receipt calls for simple operation! Goods receipt orders are transferred to our aXLager module from the ERP system. A simple to use, clearly laid out goods receipt screen (user interface) with touch screen functionality makes adding quality and quantities child's play. Data relevant to the ERP system are fed back via the interface.
The goods can then be transported to warehouse areas or the point of use via the aXLager module or the ERP system. The goal is simple data storage!

• Goods receipt inspection
• Labelling
• Storage
• Provision of raw materials in daily stores
• Tracking goods movement
• Good replenishment requests

Module to plan production and manufacturing orders, recipe control and dosing system control

Would you like to do your planning for all lines from a central point or do you prefer creating orders at the line itself? The aXProd module allows for both. The interface is capable of receiving orders from the ERP system and allows for orders to be created manually as well. Automated feedback from the lines provides an up-to-date progress status. You always have the entire production process under control.
The recipe (on which planning is based) offers full flexibility. Repeating process steps, starting processes while taking into consideration various preconditions or replacing raw materials in various recipes are only a few of the module’s functions.

• Production planning
• Receipt of orders from the ERP system
• Feedback on consumption
• Recipe adjustment
• Recipe management
• PLC control of raw material handling systems

Hard- and software modules to accurately dose water based on weight and temperature

Water quantity and temperature are vital factors in achieving the perfect dough consistency! The use of industrial components to record the quantities as well as intricate software algorithms ensure accuracy and consistency. Our customers have really challenged us over the years!

• Use of industrial components
• Maximum accuracy
• Control of existing systems
• Individual customer solutions

Module to monitor fermentation times for dough and starter dough in bowls

People can't monitor everything! Especially when it comes to fermentation in bowls our module creates an overview of the remaining fermentation time. The remaining fermentation time is displayed on clearly laid out large screens. Touchless bowl detection at the dosing station, mixer and elevator tipper support employees. Manual input is a thing of the past.

• RFID guided bowl fermentation monitoring
• Mixer and elevator tipper control
• Recording of dough temperature after kneading
• Clearly laid out large screens
• Deviation analysis

Order-related quality assurance system for recording freely definable quality data

The dough is perfect, but what do the processing machines now make out of it? After tipping the dough onto the processing line, quality data is usually either automatically recorded or manually entered at quality stations. The production process can be traced at the push of a button. You will further stabilise the quality of your products.

• Automated start of quality assurance in batch production
• Allocation of inspection to order
• Free configuration of inspection features and intervals
• Comprehensive analyses
• Inspection as per Pre-packaging Directive

• Module to evaluate production performance, operation and downtimes and the resulting machine efficiency
  
  Particularly in line production, knowledge of operational interruptions and their causes as well as the reasons for rejects is a must in order to reduce costs and increase performance. Our aXOEE module features simple operation, tailored to the food production environment.

  • Linking of machines via standard interfaces
  • Recording of reasons for faults
  • Quantitative recording of rejects
  • Determination of KPIs based on system, product and shift
  • Clearly laid out graphic display of KPIs
  
  
  

Module to monitor fermentation times of tray racks

Let our video inspire you!

• Monitoring of fermentation time in fermentation chambers
• Deviation analysis
• Tray rack temperature and moisture analysis
• RFID support

Demo aXProve - automationX Product film for bakeries 

Module to control and monitor all building management systems

AutomationX monitors your production process, so why not also control your building and cold production? Thus, you will truly be on top of everything in a single system. The guys in the maintenance department will love this! A single system is used to record and analyse the operating data of your entire company. From new buildings to refurbishing existing controls: The fact that our solution is freely programmable means limitless functions.

• Control of refrigeration and air conditioning technology
• Building management systems
• Heat recovery
• Energy data acquisition and evaluation
• HACCP compliant analyses

Module to control rack and conveyor ovens

Your multi deck oven controls have become a little long in the tooth? Are you tired of entering recipes separately at every single rack oven? We specialise in renewing control of multi deck and rack ovens. Let us show you our references. Especially when it comes to converting systems quickly, we have been able to show our skills many times.

• Retrofitting existing rack and conveyor ovens
• Centralised control panel
• Simple, clearly laid out operation
• Centralised recipe storage
• Meaningful analyses
• Interfaces to existing controls